Custom Silicone Product Development

We help brands develop custom silicone products.

ESKY SUPPLY works with consumer brands, merchandise companies and product teams from an early idea, sketch or sample through DFM, tooling, sampling and repeat production — with the silicone engineering to make difficult products manufacturable.

  • No CAD file required to start
  • DFM reviewed before tooling
  • Silicone + plastic, metal and textile
Branded product with silicone, textile and metal hardware in neutral tones
Silicone + plastic, metal & textileDeveloped as one product, not separate parts.
Why ESKY Is Different

We get involved before the drawing is finished.

Early engineering involvement is where projects are won. ESKY connects branded consumer product development with deeper silicone engineering, so feasibility, material and manufacturing route are decided while the product is still being defined — and the tooling, the part and the assembly are designed to work together from the start.

CAD development of a multi-material silicone and plastic component
01

We start before the drawing is finished

We review feasibility, material and process while the product is still being defined, so early decisions are informed by how the part will actually be made.

02

Consumer-product thinking, engineering depth

Brand-facing product development in front; LSR, overmolding and multi-material engineering behind it, carried by the same team through to production.

03

Multi-material, not just molded silicone

Silicone combined with plastic, metal, textile and hardware, developed as one product — so bonding, retention and assembly are decided together with the tooling.

04

Custom development, not catalogue supply

Projects are developed around your drawings, samples and brand specification. Nothing is pulled from a stock product list.

05

One contact from brief to shipment

Development, tooling, sampling, production follow-up, quality control and packaging are coordinated by one point of contact.

06

Repeat production you can rely on

Approved samples, recorded specifications and consistent inspection criteria are used across repeat orders.

Concept line drawings of silicone product ideas
Product Development

From an idea to a manufacturable product

Each stage has a review point, so you decide when the project commits to the next level of investment.

  1. 01

    Send what you have

    A concept, sketch, CAD file, reference product or sample unit. A full CAD package is welcome but not required.

  2. 02

    DFM & material review

    Geometry, hardness, wall thickness, parting lines and process route reviewed and confirmed before tooling is committed.

  3. 03

    Tooling

    Mold design and CNC-machined tooling built to the agreed design.

  4. 04

    Sampling & validation

    Molded samples evaluated against dimensional, functional and assembly requirements.

  5. 05

    Production & QC

    Approved parts manufactured with process controls, then inspected, assembled and packed.

Silicone parts inspected against an approved sample
Quality & Proof

Approved samples, then consistency

Quality is where project risk is reduced. Criteria are agreed up front, applied across production, and checked before anything is released.

  • Approved sample firstinspection criteria are agreed against the approved sample.
  • Inspection, not assumptiondimensions, colour, finish, function and assembly fit are checked before release.
  • Non-conformance handled earlyissues are raised before shipment, not discovered after delivery.
ISO 9001
Quality Management System
BSCI
Social Compliance
FDA
Food-Contact Requirements
LFGB
Food-Contact Requirements

Tell us what you are developing

Send a drawing, CAD file, reference sample or even a rough concept. We review the structure, material and development path, and reply with the next steps.